Giteks

MODEL SHOP

During the product design phase, basic operations related to collection preparation are carried out; Gerber V16.1 program is used in stages such as original model design, model drawing, trial pattern creation, fit control, production pattern preparation, serialization, cutting layout plan, sewing plan. During the marker preparation phase, using an in-jet plotter, markers of the molds needed by the cutting department are quickly created and made ready for cutting. Necessary leaflets are prepared and published in order to follow the technical details at every stage of production.

CUTTING SHOP

In the cutting department, the number of marker pieces, direction and fabric width are checked according to the prepared cutting plan. Fabric balls that have undergone 100% fabric control and fixation process are laid along the marker on cool tables with the Fully Automatic Rotary Head Spreading Automat. Cutting operations are done using the latest technology cutters. In order to ensure perfection in report tracking of plaid and striped fabrics, the laying process is carried out on tables with special needles. The cutting department operates with a daily capacity of 1,100 suits. The latest technology we use guarantees quality.

EMBROIDERY

Using state-of-the-art cad/cam embroidery systems, the embroidery designs received from our customers are transferred to the CAD system with the pattern program. The product is embroidered perfectly on the product with the ability to use 15 heads and 12 different color threads on the state- of-the-art embroidery machine. Machine technology allows steps such as loading the pattern, determining the color order, determining which needle feet will work and determining the places to be processed, to be carried out easily with computer control.

QUALITY CONTROL

GİTEKS Inc. quality policy; It was created based on the principle of sustainable success to respond to the quality product demands of both stakeholders and the industry in the most appropriate way. Acting with the awareness that quality control forms the solid basis of production, in addition to the controls carried out by its expert staff at all stages from the design stage to the final product, it always carries its service quality to higher levels with the internal and external audits it is subjected to regularly every year. The production area has been cleared of metals that are likely to affect human health, and equipment that cannot be used (such as sewing needles, scissors, bobbins, etc.) has been kept under control in accordance with the "Metal Procedure". The final products are passed through a metal detector and taken to the packaging process. Working with the principle of zero error, the "Quality Assurance Department" produces products in accordance with the determined control methods at every stage of production (physical testing, fabric control, in-line control in cutting and sewing processes, 100% semi-finished intermediate control at the end of the band, 100% finished product control and AQL). ) audits, reports and analyzes data.

PRESS SHOP

The products coming out of the assembly lines are given shape by making precise adjustments (steam, vacuum, time, etc.) in computer-controlled presses according to characteristics such as fabric type and mixture ratio. The products, which enter the presses developed to give separate forms to each part of the product, are transferred to the warehouse by rail systems, as in the production phase, and move smoothly to the warehouse. The ironing and pressing operations of our products are carried out according to the operation method and machine usage instructions and are taken to final control. Barcodes, shake cards, spare accessories, ornamental labels, etc., if any, are attached to the products that have passed the final inspection. Accessories are added and transported to the addressed area in the warehouse thanks to the rail system. In the warehouse, the finished product is bagged/boxed in the desired dimensions in accordance with customer demands and made ready for shipment.

SEWING SHOP

Our company, which specializes in men's and women's ready-made clothing, is an integrated facility that can meet all kinds of demands with its state-of-the-art machinery, cutting / sewing / pressing departments and experienced staff. All production processes are regularly monitored thanks to ERP software and production movements are kept under control. All operators work in accordance with the announced operation methods, machine use and maintenance instructions. Sewing and pressing operations are controlled by in-line controllers in terms of mechanics, method and ergonomics, and the quality of production is maintained at the desired criteria.Jacket production track; It consists of five sections: Body, Lining, Sleeve, Assembly and Ironing Press section, and has a daily production capacity of 1100 jackets. Trouser production track; It consists of three sections: Preparation, Assembly, Ironing Press section, and has a daily production capacity of 1100 trousers. Vest production track; It consists of three sections: Preparation, Assembly and Ironing Press band and has a daily capacity of 250 vests. Many operations in the production lines are carried out with the latest technology automation systems (automatic machines such as flap, pocket cover, pleat/dart, Sason, side folding, lining, overcasting, buttonhole, button, etc., as well as carousel system PLS computer- controlled intermediate and final presses, etc.). Product quality and efficiency have been increased to the highest level. With rail transfer systems designed to move semi-finished and finished products on the production line, transportation is eliminated and stock control, which is the basis of the lean production philosophy, is achieved.